Magnum 246185 Instrukcja Obsługi

TABLE OF CONTENTS TERMS AND CONDITIONS . . . . . . . . . . . . . .

8• Rotary Encoders: Three (3) encoders are used on the MAG

9Replacement Part and Kit NumbersTable 7 – Part Numbers for ReplacementBearings, Double Reduction ReducersReducerSizeOutput Hub Bearing – LH and RH Si

10Table 8 - Replacement Parts Kit NumbersReducer Size Ratio Seal KitOutput Hub AssemblyCountershaft AssemblyBearing Kit(s)Taper Hub Straight HubTXT1A9

11Parts for TXT/HXT 1A & 2A Straight and Tapered Bushed Double Reduction Reducers

12Parts for TXT/HXT 1A & 2A Straight and Tapered Bushed Double Reduction ReducersRef. Description Qty. TXT/HXT 1 TXT/HXT 212123①①16182022①①253438B

13Parts for TXT/HXT 1A & 2A Straight and Tapered Bushed Double Reduction ReducersRef. Description Qty. TXT/HXT 1 TXT/HXT 286 Bushing Screw ④ 6 411

14Parts for TXT3B thru TXT5C Straight and Tapered Bushed Double Reduction Reducers

15Parts for TXT3B thru TXT5C Straight and Tapered Bushed Double Reduction ReducerRef. Description Qty.TXT3BHXT3BTXT4BHXT4BTXT5CHXT5C1212①①16182022①①25

16Parts for TXT3B thru TXT5C Straight and Tapered Bushed Double Reduction Reducer, continuedRef. Description Qty.TXT3BHXT3BTXT4BHXT4BTXT5CHXT5C84

17Parts for TXT6A thru TXT10A Straight and Tapered Bushed double Reduction Reducers

18Parts for TXT6A thru TXT10A Straight and Tapered Bushed double Reduction ReducersRef. Description Qty. TXT6AHXT6ATXT7AHXT7ATXT8A TXT9A TXT10A1212①

9the main conveyor towards the tail end of the MAGNUM. Thi

19Parts for TXT6A thru TXT10A Straight and Tapered Bushed double Reduction ReducersRef. Description Qty. TXT6A TXT7A TXT8A TXT9A TXT10A848688Taper B

World HeadquartersP.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 Dodg

1WARNING: To ensure that drive is not unexpectedly started, turn o and lock out or tag power source before proceeding. Failure to observe these preca

2HOUSINGINPUTSHAFTBACKSTOPLARGE SNAP RINGSMALL SNAP RINGFigure 2 - TXT8A, 9A, 10AHousingCarrierCover PlateInput ShaftBack-stopLarge Snap RingSmall Sna

3TORQUE-ARM SPEED REDUCER BACKSTOPPARTNUMBERCURRENT TXT SERIES HOUSING REDESIGN 2005TXT SERIESBEARINGREDESIGN 1991TXT SERIESINTRO 1985TDT SERIES TD SE

P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 Dodge Product Support6

APPENDIX I1WARNING: To ensure that drive is not unexpectedly started, turn o and lock out or tag power source before proceeding. Failure to obs

P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 Dodge Product Support

INSTRUCTION MANUALDODGE®TYPE E BEARINGSfor 13/16 ” to 3” and 35mm to 75mm BoreKind of Grease — Many ordinary cup greases will disintegrate atspeeds fa

10• Undercarriage Lift Cylinder: During Operational Setup

2/04 16M-Kwww.rockwellautomation.com www.ptplace.com www.dodge-pt.com www.reliance.com www.ptplace.caCorporate HeadquartersRockwel

INSTRUCTION MANUAL FOR DODGE® S-2000 SPHERICAL ROLLER BEARINGS GENERAL INFORMATION DODGE S-2000 Spherical Roller Bearing mounted units incor-porate

LUBRICATION INSTRUCTIONS OPERATION IN PRESENCE OF DUST, WATER OR CORROSION VAPORS This bearing is factory lubricated with No. 2 consistency lithium

3

COMPONENT PART NUMBERS (1 3/8" - 4 15/16") ITEM 1 1A 2 3 4 5 Shaft Size Bearing Insert Assembly Bearing Insert Assembly

Mounted Roller Bearings Installation Instructions 2000, 5000, 9000 Series(See other side for Bearing Kit Replacement and Maintenance Instructions) (Se

Mounted Roller Bearings Bearing Replacement and Maintenance Instructions (See other side for installation instructions)DISASSEMBLY LUBRICATION INST

Mounted Roller Bearings Twist Lock™ 3000 SeriesInstallation Instructions ( This sheet provides install information for the 3000 series, see 2000, 5

INSTALLATION ANDMAINTENANCEINSTRUCTIONS FORELECTRIC MOTORSFrames 143/5T - 586/7TAPPENDIX M

11UNLOADING YOUR MAGNUMIt is recommended that you unload yo

Check if any damage has occured during transportation. Check nameplate data. Remove shaft locking device (if any) before operating the motor. Turn

If motors are not immediately installed, they must be storedin dry places, free of dust, vibrations, gases, corrosive smokes,under constant temperatur

1 - SafetyAll personnel involved with electrical installations, eitherhandling, lifting, operation or maintenance must be wellinformed an

Motors supplied for hazardous locations must beinstalled in areas that comply with that specied on the motornameplate.KEEP AIR INLET AND OU

WEG MOTORS ARE DYNAMICALLYBALANCED, WITH HALF KEY AT NO LOADAND UNCOUPLED.Ensure that the motor mounting devices do not allowm

7 - Belt DriveWhen using pulley or belt coupling the following must beobserved: Belts must be tighten just enough to avoid slippage whenrunning, acco

In case this is not possible, use compatible methods to themotor load and voltage. 3 lead single voltage and 9 lead dual voltage motors can bestarted

When the motor is supplied with protective or monitortemperature device such as thermostats, thermistors, thermalprotector, etc, connect th

1 - Machines without Grease NipplesMotors up to frame 324/6T are normally tted without greasenipples. In these cases the regreasing shall be done

Relubrication intervals in hours - ball bearings254/6T 13 15700 18100 20000 20000 20000 20000 20000 20000 20000 20000 20000284/6T 18 11500 13700 20000

12Be sure to inspect all lifting equipment for extreme wear

WARNING:The table above is specically intended for relubricationwith Polyrex® EM grease and bearing absolute operatingtemperature of: 7

THE USE OF STANDARD MOTORS IN SPECIFICAREAS OR SPECIAL APPLICATIONS MUST BEDONE BY CONSULT TO THE GREASEMANUFACTURER OR WEG.Compatibility of PCompat

SPARE PARTSWhen ordering spare parts, please specify the full typedesignation and product code as stated on the motornameplate.Please

2 - MaintenanceMaintenance must be carried out by repair shops authorizedby WEG.Repair shops and people without WEG’s authorization whowill perform an

IF SUCH RECOMMENDATIONS ARE NOTFOLLOWED ACCORDINGLY, MOTOR WARRANTYWILL BE VOID.2 - Inverter Duty Motors Check power supply voltage of the forced cool

WARRANTY TERMSSERIES AND ENGINEERING PRODUCTSWEG warrants its products against defects in workmanshipand materials for 18 months from the invoi

Daily Inspection:  With the conveyor down check hydraulic fluid level, Add an ISO-30 oil if required.  Inspect all hoses, inspect for any rubbi

Page 1 of 4ALLIED OIL & SUPPLY, INC.2209 S. 24th StreetOmaha, NE 68108402-344-4343800-333-3717FAX: 402-344-4360MATERIAL SAFETY DATA SHEETIDENTITY

Page 2 of 4MEDICAL CONDITIONS GENERALLY AGGRAVATED BY EXPOSURE: None recognizedOTHER HEALTH INFORMATION: NoneSection IV - First Aid ProceduresEYE CON

Page 3 of 4OTHER PROTECTIVE EQUIPMENT: Use neoprene apron or other clothing, if needed, to avoid prolonged orrepeated skin contact.WORK PRACTICES/ENGI

136. Once the base plate/pivot stand is in place, pull the

Page 4 of 4This material safety data sheet and the information it contains is offered to you in good faith as accurate. We havereviewed any informati

14OPERATING YOUR MAGNUMPOWER CONNECTIONProper “Lockout/Tago

15• Always track belts prior to running material, belts may

16POSITIONING YOUR MAGNUM FOR RADIAL TRAVEL To prepare your

17POSITIONING THE SWING AXLE FOR RADIAL TRAVEL1. Remove the

TABLE OF CONTENTS APPENDIX G. . . . . . .Dodge Installation and Pa

184. Manually swing the axle into the radial travel positio

198. Replace the pin in the new set of holes indicated belo

20Raise right and left Axle Jacks to lower the undercarriag

212. Once you have the safety stops free from the undercarr

22RADIAL POWER TRAVELYour MAGNUM conveyor was shipped with

23POSITIONING YOUR MAGNUM FOR ROAD TRAVELTo prepare your MA

243. Verify that the extension/stinger conveyor is fully re

25Lower the lifting jacks until both sets of wheels are sli

2613. Re-pin the swing axle to the undercarriage.14. Repeat

27MAGNUM OPERATION MODESYour MAGNUM has three operational m

1MASABA, INC. (d/b/a MASABA Mining Equipment)TERMS AND COND

28MASABA utilizes a 10” color touch screen interface to int

29PLC INPUT DEFINITIONS• RADIAL DISTANCE: Radial arc dista

30MANUAL & AUTO SYSTEM CONTROLThe manual system control

313. You should now see the home screen.4. Touch anywhere o

325. Touch New Stockpile Selection button. This brings up

33Once selected the corresponding Stockpile screen appears.

348. To stop a program at anytime during the cycle, touch S

35The table below is provided to assist users during setup

36ADJUSTING CONVEYOR HEIGHT (MANUAL MODE)Adjusting conveyor

37MAINTENANCEBELT TRACKINGPrior to running the conveyor loa

2refund the purchase price of the product. Seller may requ

38• Square all troughing and return rollers with the frame

39OPTIONAL GREASE BANK SYSTEMYour MAGNUM Telescoping Convey

402. PARTICULAR SECTION OF BELT RUNS TO ONE SIDE AT ALL POI

41Oil either in material or from outside Remove source of o

42TROUBLESHOOTING MAGNUM CONVEYORS1. WHEN IN INITIAL START

43INSTALLING/TENSIONING V-DRIVESCHECK CONDITION OF SHEAVESB

44V-BELT INSTALLATIONShorten the center distance of the dri

Conveyor Belt Storage and InstallationAPPENDIX A

2Receiving the RollUpon delivery, check the factory packaging fordamage, punctures, etc. Make any appropriateclaim against the carrier at that time.Ha

3materials, acids and chemicals are also storedor used. Motor-control rooms, welding shops,and other places where ozone is generatedshould likewise be

3SAFETY RULESREAD CAREFULLY BEFORE OPERATING EQUIPMENTWHEEL

21 Laredo DriveScottdale, Georgia 30079 • USAPhone: (404) 297-3170Fax: (404) 296-5165www.fennerdunlopamericas.com10/03IS O 9001: 2000 C ertifiedC O N

Installing Flexco® Bolt Solid Plate1. Square belt ends using centerline method. Cut belt ends using Flexco 840 Series Belt Cutter. 2. Support belt end

Belt TrackingAPPENDIX C

1Table of ContentsI. Conveyor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Supp

2“Tracking” or training is defined as the procedure required tomake the conveyor belt run “true” when empty and also whenfully loaded.Tracking conveyo

Supporting StructureThe supporting structure is designed to hold con-veyor sections firmly and in proper alignment. If itdoes not, for whatever reason

Take-upThe take-up device in a conveyor belt system hasthree major functions:1. To establish, and preferably to maintain a pre-determined tension in t

CleanlinessCleanliness is essential to good belt tracking. Abuildup (of whatever material) on pulleys and rollscan easily destroy the “perpendicularit

Skew (Bow)The fill yarns (weft yarns) in the belt carcass willusually lie along the perpendicular to the belt cen-ter line. Any deviation from this pe

7BELT CENTER LINEMARKING OF CUT LINE AND OTHERRIGHT ANGLE GUIDE LINEST-SQUAREOR FRAMING SQUAREBELTENDBELTENDCUT LINE1 FOOT1 FOOT1 FOOT1 FOOT 1 FOOT 1

4OUT/TAGOUT” PROCEDURES ESTABLISHED BY YOUR COMPANY BEFORE

An alternative method of squaring belt ends iscalled the “double intersecting arc” method.First establish the center line as indicated previ-ously. On

Tracking the belt is a process of adjusting idlers,pulleys, and loading conditions in a manner that will correct any tendencies of the belt to run oth

Pulley Crown on Lightweightand Monofilament BeltA crowned pulley can be regarded as a specialcase of our primary rule of tracking as statedabove. The

Equipment Induced CamberCamber can be induced into a perfectly straightbelt by the roll or rolls preceding the camber. If theroll is cocked, the belt

At this point, let us assume that we have a systemwhich is at least operating and with a belt runningwell enough so that it is not a danger of beingda

13BELT TRAVELCARRYING RUNRETURN RUN1110121314151612348978’8’6’4’TRACKINGHYPOTHETICAL CONVEYORFIGURE #165Index Page

may not always be possible since roll #8 is a take-up roll and in this case, is spring-loaded. Roll #8will move from time to time as tensions increase

15Empty/FullAs each adjustment is made on the individualcomponents of the conveyor system, it is neces-sary to wait a few minutes, and for a minimum o

16BELT TRAVELRETURN TAKE-UP DRIVEPULLEY111012131415161234687TRACKINGHYPOTHETICAL CONVEYORFIGURE #295Index Page

Short Center-Wide BeltConveyorsShort center-wide belt conveyors offer a specialtracking challenge, simply because there usually is not enough belt len

5• CHECK FLOW DIAGRAM TO BE CERTAIN THE SYSTEM IS DEPRESSUR

Training a heavy duty belt is similar in a lot of waysto training a light weight belt.The major difference is that the troughed idlers onthe carry sid

feed the tail square, then run true on the carry sidebecause of the centering forces from the troughers.Self-training troughing idlers should not be s

21 Laredo DriveScottdale, Georgia 30079 • USAPhone: (404) 297-3170Fax: (404) 296-5165www.fennerdunlopamericas.com10/03IS O 9001: 2000 C ertifiedC O N

Conveyor Belt MaintenanceAPPENDIX D

Conveyor belt maintenance not only includes proper care of thebelt itself but also includes care and maintenance of the frameand accessories.The first

Table of ContentsI. Belt Shut Down and Empty...3II. Belt Running Empty...4III. Belt Running Loaded..

I. Belt Shut Down and EmptyThe first step is to inspect the conveyor beltwhen the system is shut down and empty. Thisallows the opportunity to check

and shut down.Numerous items in the preceding list containedthe words cleanor operational. Pulleys or idlersthat have build up on them will cause tra

A conveyor system with carryback on the returnside is the single biggest reason that conveyorbelts are replaced, return idlers and pulleys arereplaced

Return idlers can be rubber covered and willhelp prevent product from sticking to the returnidlers.Return idlers can be purchased that are nothingmore

6The instructions that follow this level of warning are the

CONVEYOR INSPECTION FORM AND CHECKLISTInspection Date _____________________ Conveyor Number_____________I. Belt Shut down and Empty Cor

II. Belt Running Empty Corrective Action_____TrackingIII. Belt Running Loaded_____ Tail Pulley_____ Spillage in Load Area_____ Carry Side Self trainer

21 Laredo DriveScottdale, Georgia 30079 • USAPhone: (404) 297-3170Fax: (404) 296-5165www.fennerdunlopamericas.com10/03IS O 9001: 2000 C ertifiedC O N

Trouble ShootingSpillEdge WearEects of O-Center LoadingAPPENDIX E

The enclosed conveyor belt trouble shootingchart can serve as a general guide for some ofthe more common conveyor belt problems.If your belt problem d

Trouble ShootingProblem/Cause For Solutions Refer to Answer #A. Belt runs off at tail pulley. 39 10 1 19 31B. Belt runs to one sid

Conveyor System Problems/Causes andTheir Solutions1. Idlers or pulleys out-of square with center line of belt: readjust idlers in affected area. 2.

19. Dirty, stuck, or misaligned return rolls: remove accumulations; install cleaning devices; use self-cleaning return rolls; improve maintenance and

41. Improper belt installation causing apparent excessive belt stretch: pull belt through counterweight with a tension equal to at least empty runni

21 Laredo DriveScottdale, Georgia 30079 • USAPhone: (404) 297-3170Fax: (404) 296-5165www.fennerdunlopamericas.com10/03IS O 9001: 2000 C ertifiedC O N

7IDENTIFYING YOUR NEW MASABA MAGNUMCONVEYOR DEFINITIONSYour

APPENDIX F 1

2

1INSTALLATION:1. Use lifting bracket where applicable to lift reducer.2. Determine the running positions of the reducer. (See Fig. 1)Note th

2 Figure 2 - Reducer and Sheave InstallationFigure 3 - Angle of V-Drive Figure 4 - Angle of Torque ArmTXT TAPERED BUSHING INSTALLATIONWARNING: To ensu

3Straight Bore Bushings:1. One bushing assembly is required to mount the reducer on the driven shaft. An assembly consists of one keyed straight bush

4Table 3 - Oil RecommendationsISO Grades For Ambient Temperatures of 50°F to 125°F (Refer to Notes below)OutputRPMTorque-Arm Reducer SizeTXT1A TXT2A T

5 OIL VISCOSITY EQUIVALENCY CHART 20001000800600500400300200100806050403020108654327060504030201085497615001000680460320220150100688A876543285W250140

6GUIDELINES FOR TXT REDUCER LONG-TERM STORAGEDuring periods of long storage, or when waiting for delivery or installation of other equipment, special

7jam nut to each stud and thread approximately to the middle of the stud. Install this assembly to the motor mount brackets and install the remaining

8place in the housing. Make sure bearing rollers (cones) are properly seated in their cups.8. Make sure both housing halves are clean. Apply a conti